Cyclone Spray Dust Collector
Production based on actual needs and quotations
Also known as a wet cyclone dust collector, this system is based on a cyclone dust collector and incorporates a spray system. A water mist is injected into the rotating airflow through a nozzle. The water droplets not only effectively capture finer dust particles but also prevent them from being re-blown off the walls. Combining the advantages of centrifugal separation and wet scrubbing, this system achieves higher dust removal efficiency than conventional cyclones and can handle a certain level of sticky dust.
Industrial Working Principle: A spray system is added to the cyclone dust collector. Water mist is injected into the rotating airflow through nozzles. The water droplets not only effectively capture finer dust particles but also prevent them from being re-dispersed on the walls. The cyclone spray dust collector combines centrifugal force and water scrubbing to efficiently remove dust.
Cyclone Separation: Dust-laden gas enters the tower at high speed along a tangential path, creating a rotating airflow. Under the powerful centrifugal force, most coarse and heavy dust particles are flung directly toward the tower walls, where they collide and mix with the water film on the walls, resulting in initial separation.
Spray Scrubbing: Simultaneously, nozzles installed within the tower spray a dense water mist downward. Fine dust particles not removed by the cyclone collide with the water mist and droplets during their ascent, intercepting and agglomerating, ultimately being engulfed and captured by the water droplets. Gas-water separation: After scrubbing, clean gas flows upward. As it passes through a demister (such as a damper), it separates the water droplets it carries, preventing them from being carried away. Finally, dry, clean gas is discharged from the top. The captured dust mixes with water to form a slurry, which settles at the bottom of the tower and is discharged periodically.